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TSR Processing Machinery

Supporting machinery:

  • Conveyor
  • Grab bucket (to feed the raw material to the processing line)
  • Crumb Filling Station
  • Bucket Elevator
  • Scrubber
  • Metal detector

Slab Cutter

This is the first machine in the process line. This machine is used for initial break up of cup lump and rubber blocks.

Capacity: Various models available with capacity ranging from 1 T/Hr to 3 T/Hr.

Slab Cutter
Material Specifications
Base FrameFabricated with ISMB 250 or equivalent.
ChamberFabricated with MS Plates.
Fixed CutterMild Steel casting.
Hinged CutterFabricated from MS Plates with hard faced cutting edge.
Rotating CutterMild Steel Casting with hard faced cutting edge.
BearingSpherical Roller Bearings with Adapter Sleeve.
Gear BoxWorm/Helical Reduction Gear Box.
MotorSquirrel cage Induction Motor.

Pre-Breaker

This machine is used for size reduction in the initial stage.

Capacity: Various models available with capacity ranging from 1 T/Hr to 3 T/Hr.

Pre-Breaker
Material Specifications
Base FrameFabricated with ISMB 300 and ISMB 250 or equivalent.
ChamberFabricated with MS Plates.
Bearing HousingFabricated with MS Plates.
ScrollMild Steel Casting with hard faced cutting edge.
GearEN 24.
BearingsSpherical roller and Thrust Bearings.
Gear BoxWorm/Helical reduction gear box.
MotorSquirrel cage Induction Motor.

Creper

This machine is used to cut and shear the rubber after pre cleaning.

Capacity: Various models available with capacity ranging from 0.5 T/Hr to 2 T/Hr.

Creper
Material Specifications
Base FrameFabricated with ISMB 200 or equivalent.
Stand and BlockGrey Cast Iron.
BearingPhosphor Bronze Bush or Spherical roller bearing.
RollerGraded Cast Iron.
Gear BoxWorm/Helical/Shaft mounted reduction gear box.
MotorSquirrel cage Induction Motor.

Hammer Mill

Hammer mill is used to cut and clean the rubber in the intermediate stage/final stage.

Capacity: Various models available with capacity ranging from 1 T/Hr to 2 T/Hr.

Hammer Mill
Material Specifications
Base FrameFabricated with ISMB 200 or equivalent.
ChamberFabricated with MS Plate.
ScreenMS Plate.
HammersOHNS.
Rotor DiscMS Plate.
BearingsSpherical roller bearing with adaptor sleeve.
HoperFabricated with MS Plate.
MotorSquirrel cage Induction Motor.

Shredder

This machine is used for size reduction in intermediate/final stage.

Capacity: Various models available with capacity ranging from 1 T/Hr to 3 T/Hr.

Shredder
Material Specifications
Base FrameFabricated with ISMB 200 and MS Plate.
Main RollerGraded cast iron.
Feed RollerStainless steel 304 grade.
Cutting BladeGrey Cast Iron.
BearingsSpherical Roller bearing with adaptor sleeve.
Gear BoxWorm/Helical reduction gear box.
MotorSquirrel cage Induction Motor.

Dryer

For drying the final rubber granules.

Capacity: Various models available with capacity ranging from 0.5 T/Hr to 3 T/Hr.

Dryer
Material Specifications
TunnelFabricated with channels, angles and Aluminium/Stainless sheets with 100 MM thick insulation.
Drier boxesFabricated with Stainless Steel sheets and MS fabricated trolley.
Hot Air BlowerFabricated with MS /SS sheets.
Exhaust BlowerFabricated with Stainless sheet.
MotorSquirrel cage Induction Motor.

Hydraulic Press

The dried rubber is pressed into blocks in this machine.

Capacity: 100 T, with output of 40 to 50 Bale/Hr. (Single chamber)

Hydraulic Press
Material Specifications
ChamberMild Steel casting/fabricated with MS Plate.
Hydraulic CylinderFabricated with seamless tube and hard chromium plated EN 8 rod.
Power packFabricated with MS Plates. Fully assembled with directional control valves, pressure controls and all standard accessories.
Control PanelFully automatic panel for manual and automatic operations.